Brykieciarki

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  • Brykieciarki

    Brykieciarki

  • System zarządzania wiórami metalowymi

    System zarządzania wiórami metalowymi

  • Przenośniki z Taśmą Stalową

    Przenośniki z Taśmą Stalową

Dualpak™ Briquetter

prab dualpak briquet3204f5_mediumSqueeze more cash from your machining waste

PRAB's Dualpak briquetter by Neff Press increases the value of your metal chips, turnings and swarf by compressing it into solid briquettes. Augers feed chips into a compression chamber. Then two opposing hydraulic cylinders press the metal, squeezing out the cutting fluid or coolant and creating a compact, up to 99 percent dry, briquette.

Briquettes are easy to remelt, transport or store until you can get a better recycling price. You'll also maintain a cleaner, more environmentally friendly shop. The Dualpak is effective at briquetting a wide array of machine metals, including aluminum, steel, cast iron, copper, brass, titanium, magnesium and others.

Choose from eight models to fit your application needs. Capacities up to 5,000 lb/hr (2 268 kg/hr) are available.  

{tab=Features / Options}

pile of briquettes with oil beaker smallFeatures

  • Get hundreds of thousands of cycles from heavy-duty hydraulics.
  • Settling tank recaptures valuable coolants and cutting oils for reuse or recycling.
  • Minimize downtime with easy access to dies.
  • Touch screen controls numerous functions, including error reporting and diagnostics.

Options

  • Increase capacity with live-bottom hoppers up to 4 yd3 (3 m3).
  • Increase efficiency with water-cooled heat exchanger.
  • Pivoting discharge conveyor can feed multiple containers.

{tab=Specifications}

Choose from eight (8) models to meet your specific application needs. See charts below for detailed information (charts list from smallest to largest model size and capacities).  

Model

MX20-15M

MX30-15M

MX30-20M

MX35-30M

Estimated Outputs

Aluminum

125 lb/hr
(57 kg/hr)

250 lb/hr
(113 kg/hr)

400 lb/hr
(181 kg/hr)

600 lb/hr
(272 kg/hr)

Steel /
Cast Iron

250 lb/hr
(113 kg/hr)

400 lb/hr
(181 kg/hr)

800 lb/hr
(363 kg/hr)

1,200 lb/hr
(544 kg/hr)

Copper /
Brass

300 lb/hr
(136 kg/hr)

625 lb/hr
(283 kg/hr)

1,000 lb/hr
(454 kg/hr)

1,500 lb/hr
(680 kg/hr)

Mechanical Specifications

Briquette
Diameter

2 in
(5 cm)

3 in
(8 cm)

3 in
(8 cm)

3.5 in
(9 cm)

Motor
Horsepower

15 hp

15 hp

20 hp

30 hp

Hydraulic Power

Main Pump Flow 

 22 gpm
(83 lpm)

23 gpm
(87 lpm) 

48 gpm
(182 lpm) 

56 gpm
(212 lpm)

Total Available Force

42 tons
(38 102 kg)

106 tons
(96 000 kg)

106 tons
(96 000 kg)

144 tons
(96 162 kg)

Operating Pressure

3,000 psi
(20 680 kPa)

4,219 psi
(20 090 kPa)

4,219 psi
(20 090 kPa)

3,675 psi
(25 340 kPa)

Standard Face Pressure

27,000 psi
(186 200 kPa)

30,000 psi
(206 800 kPa)

30,000 psi
(206 800 kPa)

30,000 psi
(206 800 kPa)

Cylinder Bore Size

2@6 in
(2@15.2 cm)

2@8 in
(2@20.3 cm)

2@8 in
(2@20.3 cm)

2@10 in
(2@25.4 cm)

Electrical Control Systems

Power Requirements

460 volt - 3 phase - 60 amps

Machine Full Load amps

22.5 amps

22.5 amps

34.4 amps

46.9 amps

Position Feedback

optional

0-10V DC

0-10V DC

0-10V DC

Pressure Feedback

optional

0-10V DC

0-10V DC

0-10V DC

Operator Interface

optional

standard

standard

standard

PLC Controlled

standard

standard

standard

standard

 

Model

MX35-40M

MX35-60M

MX50-60M

MX50-100M

Estimated Outputs

Aluminum

750 lb/hr
(340 kg/hr)

1,000 lb/hr
(454 kg/hr)

1,500 lb/hr
(680 kg/hr)

2,000 lb/hr
(907 kg/hr)

Steel /
Cast Iron

1,500 lb/hr
(680 kg/hr)

2,000 lb/hr
(907 kg/hr)

3,000 lb/hr
(1 361 kg/hr)

4,000 lb/hr
(1 814 kg/hr)

Copper /
Brass

2,000 lb/hr
(907 kg/hr)

2,500 lb/hr
(1 134 kg/hr)

3,750 lb/hr
(1 701 kg/hr)

5,000 lb/hr
(2 268 kg/hr)

Mechanical Specifications

Briquette
Diameter

3.5 in
(9 cm)

3.5 in
(9 cm)

5 in
(13 cm)

5 in
(13 cm)

Motor
Horsepower

40 hp

60 hp

60 hp

100 hp

Hydraulic Power

Main Pump Flow 

60 gpm
(227 lpm)

98 gpm
(371 lpm) 

98 gpm
(371 lpm)

141 gpm
(534 lpm)

Total Available Force

144 tons
(96 162 kg)

144 tons
(96 162 kg)

295 tons
(267 620 kg)

295 tons
(267 620 kg)

Operating Pressure

3,675 psi
(25 340 kPa)

3,675 psi
(25 340 kPa)

3,827 psi
(26 390 kPa)

3,827 psi
(26 390 kPa)

Standard Face Pressure

30,000 psi
(206 800 kPa)

30,000 psi
(206 800 kPa)

30,000 psi
(206 800 kPa)

30,000 psi
(206 800 kPa)

Cylinder Bore Size

2@10 in
(2@25.4 cm)

2@10 in
(2@25.4 cm)

2@14 in
(2@35.6 cm)

2@14 in
(2@35.6 cm)

Electrical Control Systems

Power Requirements

460 volt - 3 phase - 60 amp

Machine Full Load amps

59.4 amps

84.4 amps

84.4 amps

134.4 amps

Position Feedback

0-10V DC

0-10V DC

0-10V DC

0-10V DC

Pressure Feedback

0-10V DC

0-10V DC

0-10V DC

0-10V DC

Operator Interface

standard

standard 

standard 

standard 

PLC Controlled

standard

standard

standard

standard

Compression time will depend on your specific material. For accurate output figures in lbs/hr (kg/hr) take the Dualpak for a FREE test drive!

Higher face pressures are available. Please contact PRAB for more information.

In conjunction with the Dualpak, PRAB offers multiple chip hopper sizes, fluid containment tray(s), coolant recovery pump, steel belt exit conveyor and heat exchanger.

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